Bend Deduction Formula Sheet Metal Bending

Calculate the value bend allowance for required sheet metal bend by using below formula.

Bend deduction formula sheet metal bending.

Most sheet metal materials will conform to the calculations. The material thickness will be measured in decimal form not by the gauge number. The mold line lengths are the distances measured to the outside mold line and are equal to the flange lengths plus the setback. The values of the setback bend allowance and bend deduction can be calculated from the sheet thickness bend radius bend angle and k factor.

Where a is the bending angle t is the sheet thickness and r is the bending radius. You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k. You only have to insert interior angle flange lengths k factor inside radius and material thickness. Ossb is defined as illustrated in figure 5 for different bending angles and can be calculated using the equation below.

As explained in my first post the bend deduction can be calculated using the following equation. The diagram shows one such mechanism. The bend deduction formula takes into account the geometries of bending and the properties of your metal to determine the bend deduction. Learn more about bending.

Ba 0 017453 inside radius 0 0078 material thickness bend angle which is always complementary the length of the neutral axis is calculated as a bend allowance taken at 50 percent of the material thickness. This page also includes a link to a on line sheet metal bend allowance calculator. Bend allowance ba π 180 r k t a. Geometry of tooling imposes a minimum bend dimension.

With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements. Bd bend deduction. The flatten length of the parts that are lf equals d1 plus d2 minus the bend deduction. As with bend allowance bend deduction comes from the same sources tables and manual testing.

Lf d1 d2 bd. Cells on the right will output the desired values. Sheet metal calculator bend allowance equations and calculator. Another method that solidworks uses is the bend deduction method.

The material thickness will be measured in decimal form not by the gauge number. The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal. You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k. Calculate the value of bend deduction from the values of bend allowance and outside setback.

Where ossb is the outside setback. The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance. Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend. The formula is as follows.

Bend allowance bend deduction 2 ossb.